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HOME PRODUCTS Prismatic Battery Intelligent Manufacturing Equipment Prismatic Battery Cell Assembly Line
Introduction
Prismatic Battery Intelligent Manufacturing Equipment
Prismatic Battery Cell Assembly Line
IntroductionThis intelligent manufacturing solution is mainly applied to the production processes of automotive power batteries and energy storage lithium batteries. It mainly specializes in the product lines related to laser welding technology, including the complet
Introduction Technological Related products Advantage Video Parameter Application
technological process
Related Products
Hot Pressing Machine
Pairing Machine
Tab Ultrasonic Welding Machine
Adaptor Sheet Welding Machine
Coating Machine
Case Pre-Welding Machine
Top Cover Welding Machine
Gasket Welding Machine
Advantage characteristics
01
Matching Machine
Stable gluing, no damage to the cell, efficient and stable equipment;
02
Ultrasonic Welding Machine
Overcome the issues of slipping and shifting of the protection sheet,gluing alarm at the gluing station, and quick shape change;
03
Connecting Piece Welding Machine
The application of blue light hybrid welding substantially reduces spatters and maintains high welding seam quality, strong controllability, and high processing ability;
04
Mylar Wrapping
Servo wrapping is accurate and convenient and has an independent melting point with no wire drawing. It also has a large capacity bin to reduce the frequency of loading;
05
Battery Cell Case Pre-Welding Machine
Leakage can be prevented by the stable welding process, flexible servo system with variable pressure pressing, and the combined clamping welding fixture;
06
Top Cover Welding Machine
The UW 2+2 hybrid laser has a high welding efficiency, exquisite welding shape, and a higher excellence rate than the single-beam laser;
07
Seal Pin Welding Machine
The pulse welding machine is self-developed by UW with a relatively high first-time excellent rate of >99.5%-99.8%;
Product video
technical parameter
Prismatic Battery Cell Assembly Line Hot Pressing Machine Pairing Machine Tab Ultrasonic Welding Machine Adaptor Sheet Welding Machine Coating Machine Case Pre-Welding Machine Top Cover Welding Machine Gasket Welding Machine
Prismatic Battery Cell Assembly Line
Hot Press Machine

Final excellent rate ≥99.5% capacity/speed 10~48PPM

Matching Machine for Pre-Welding of Battery Tabs

Final excellent rate ≥99.5% capacity/speed 10~48PPM

Ultrasonic Welding Machine for Battery Tabs

Final excellent rate ≥99.5% capacity/speed 5~24PPM (double station)

Laser Welding Machine for Transfer Chips

Final excellent rate ≥99.5% capacity/speed 5~24PPM

Mylar Wrapping Machine

Final excellent rate ≥99.5% capacity/speed 10~48PPM（double station）

Battery Cell Casing Pre-Welding Machine

Final excellent rate ≥99.5% capacity/speed 10~48PPM

Pre-Welding Machine

Final excellent rate ≥99.5% capacity/speed 10~48PPM

Top Cover Welding Machine

Final excellent rate ≥99.5% capacity/speed 10~48PPM

Primary Helium Detector

Final excellent rate ≥99.5% capacity/speed 10~48PPM

Seal Pin Welding Machine

Final excellent rate ≥99.5% capacity/speed 10~48PPM

Secondary Helium Detector

Final excellent rate ≥99.5% capacity/speed 10~48PPM

Blue Film Coating Machine

Final excellent rate ≥99.5% capacity/speed 10~48PPM

Complete Line

Final excellent rate ≥98% capacity/speed 6~20PPM

Hot Pressing Machine
Flatness of Upper and Lower Pr

≤20um

Parallelism of Upper and Lower

≤40um

Pressure Range

1-20t

Pressure Control Accuracy

≤5%

Hot Pressing Temperature Contr

±2℃

Dimensions（mm）

L：7000* W：3200* H：2900

Single Machine Capacity

10~48PPM

Qualified Rate

99.5％（exclude defective incoming materials）

Failure Rate

≤2％

Changeover Time

Same series≤4H, cross series≤6H

Pairing Machine
Cache Time

5min

Single Machine Capacity

12PPM

Qualified Rate

99.9%

Failure Rate

2%

Tab Ultrasonic Welding Machine
Gluing Position Accuracy

±1mm

Welding Position Accuracy

±0.3 mm

Single Machine Capacity

12PPM

Qualified Rate

99.9%

Failure Rate

≤2%

Adaptor Sheet Welding Machine
Gluing Position Accuracy

±0.5

Welding Tension

≥200N

Single Machine Capacity

≥12PPM

Qualified Rate

≥99％

Failure Rate

≤2％

Coating Machine
Hot Melt Temperature

160°-250°

Mylar Position Accuracy

1.0±0.5（mm）

Hot Pressing Time

3S-5S

Single Machine Capacity

≥12PPM

Qualified Rate

≥99.8%

Failure Rate

≤2%

Case Pre-Welding Machine
Pre-Welding Position Accuracy

≤0.1MM

Step Height Difference

-0.2MM~+0.2MM

Gap Between the Top Cover and

≤0.04MM

Single Machine Capacity

≥12PPM

Qualified Rate

≥99.5%

Failure Rate

≤2%

Top Cover Welding Machine
Welding Speed

Welding Speed

Rolling Accuracy

Side bulge＜0.06mm

Single Machine Capacity

≥12PPM

Qualified Rate

≥99.5%(Final）

Failure Rate

≤2%

Gasket Welding Machine
Laser Cleaning Accuracy

±0.03

Datum Repeatability Accuracy

±0.03

Welding Accuracy

±0.03

Single Machine Capacity

≥28PPM

Qualified Rate

≥99.8%

Failure Rate

≤2%

application area
Prismatic Battery Cell