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Application | Connector Laser Welding
Application
Application > Connector Laser Welding

Application

Connector Laser Welding

Connector Laser Welding
 


 

 

                                  Abstract: Connector welding system, Productivity/efficiency≥15PPM.

 

1. Application Description                                           

Connector Specification                                           
Positive spot welding, side seam welding          
Standard
Diameter of welding point ≤0.5mm
True position of welding point 0.1mm
Advantage
Superior rate ≥99%
Productivity/efficiency≥15PPM

 

2. Technology

 

Difficulties
1. Welding is required on both front and back sides, and it takes two times to disassemble and assemble the fixture.
2. Product shape error results in low superior rate.
UW Solution
Tip 1. Design the special fixture so both side can be welded, which can improve the laser utilization.
Tip 2. Use floating positioning method to improve product positioning accuracy.

 

3. Feature

1. Double station and manual loading and unloading;

2. Welding multiple products at one time, high efficiency and good stability;

3. Two laser path energy sharing, simultaneous welding on both sides, improve efficiency;

4. One fixture, compatible with both sides welding, which can decrease times to disassemble and assemble the fixture.

 

4. System Including

This connector laser welding system includes laser welding machine, chiller, smoke purifier, workstation, etc.

 

Laser welding machine

UW-075A

Chiller

UW Made

Smoke purifier

UWLZJCQ01(1 set, optional)

 

5. Parameter

 

Dimension

800(L)*1100(W)*1880(H)mm

Repeat Accuracy(XYZ)

±0.05mm

Failure Rate

≤2%